Quality Management Systems (QMS)

Processes, policies, and procedures governing medical device development, production and commercialisation

What is a Quality Management System (QMS)?

A Quality Management System (QMS) for medical devices is a set of processes, policies, and procedures a medical device manufacturer implements.

A QMS is the internal rulebook governing how a medical device manufacturer operates.

Its purpose is to ensure that products consistently meet the required quality standards and regulatory requirements. It encompasses all aspects of the product lifecycle, from design and development to manufacturing, distribution, and post-market surveillance. Quality records are documentation demonstrating that the QMS is being executed and followed.

Why is a QMS important?

A quality management system (QMS) aims to ensure that medical devices are designed, manufactured, and distributed in a manner that consistently meets the required quality, safety, and performance standards. The benefits of a well-designed QMS include:

  • Consistency and Reliability: A QMS establishes standardised design, manufacturing, and post-market surveillance processes. This consistency ensures that each device produced is of the same quality and performs consistently, reducing the likelihood of non-conformities. With a well-implemented QMS, it becomes easier to track the entire lifecycle of a medical device, from design to disposal. This traceability facilitates accountability and swift action in case of any issues or recalls.
  • Addressing risks and opportunities: QMS proactively emphasises risk management throughout the device’s lifecycle to help anticipate and mitigate potential risks. Implementing a QMS helps identify and minimise risks associated with medical devices, ensuring they are safe for patients and healthcare professionals.
  • Continuous Improvement: QMS emphasises continuous improvement through data analysis, risk management, and feedback mechanisms. Processes and products can be improved over time by identifying areas for improvement and implementing corrective and preventive actions.
  • Efficiency and Cost-Effectiveness: Streamlining processes, optimising resources, reducing waste, and identifying inefficiencies can lead to cost-reduction opportunities without compromising product quality.
  • Customer Confidence: A robust QMS instils confidence in customers, healthcare providers, and other stakeholders, demonstrating a company’s commitment to quality and safety.
  • Regulatory Compliance: A QMS helps a company and its partners comply with international medical device regulations and obtain necessary certifications from regulatory authorities. This helps ensure global market access, improving patient health outcomes.
  • Investment Readiness: Implementing a QMS and gaining certification as a medical device manufacturer signal to investors that a company has matured beyond the startup phase.

Key components of a QMS

  • Document Control: Establishing procedures for creating, reviewing, approving, and updating documentation related to device design, manufacturing, and quality assurance.
  • Design Control: Implementing processes to manage the design and development of medical devices, including requirements management, design verification and validation, and risk management.
  • Process Control: Monitoring and controlling manufacturing processes to ensure consistent product quality, including the use of validated processes, equipment calibration, and adherence to defined specifications.
  • Risk Management: Identifying, evaluating, and mitigating risks associated with using medical devices throughout their lifecycle, considering both patient and user safety.
  • Training and Competency: Ensuring personnel involved in designing, manufacturing, and distributing medical devices are adequately trained and possess the necessary skills and knowledge to perform their roles effectively.
  • Supplier Management: Establishing criteria for selecting and evaluating suppliers, ensuring they meet the necessary quality standards, and maintaining effective communication and oversight throughout the supply chain.
  • Complaint Handling: Establishing mechanisms for receiving, documenting, investigating, and resolving customer complaints related to the safety and performance of medical devices.
  • Corrective and Preventive Actions (CAPA): Implementing procedures for identifying, investigating, and addressing non-conformances, complaints, and other quality-related issues, as well as taking preventive measures to avoid their recurrence.
  • Quality Audits: Conducting regular internal and external audits to assess compliance with quality standards, regulations, and the effectiveness of the QMS.
  • Post-Market Surveillance: Establishing processes for monitoring the performance and safety of medical devices once they are on the market, including adverse event reporting, product recalls, and regular assessment of post-market data.

A well-implemented QMS helps medical device manufacturers maintain consistent product quality, comply with regulatory requirements and prioritise patient safety. It also provides a framework for continuous improvement and fosters customer confidence in the safety and reliability of medical devices.

International standard for QMS

The international standard for QMS in medical devices is ISO 13485:2016: Medical devices — Quality management systems — Requirements for regulatory purposes.

Each medical device regulation specifies requirements for implementing and maintaining an appropriate QMS. Most regulations are harmonised with ISO 13485.

Resources

Audit: A systematic, independent examination of a manufacturer’s processes, procedures, and products to ensure compliance with regulatory standards and quality requirements. Also see Internal Audit.

Corrective and Preventive Action (CAPA): Actions taken to eliminate the causes of existing nonconformities or other undesirable situations (corrective actions) and to prevent recurrence (preventive actions).

Design Control: A systematic process that ensures a device is designed to meet user needs and intended uses.

Good Manufacturing Practices (GMP): Regulations that require manufacturers to ensure products are consistently produced and controlled according to quality standards.

Intended purpose: The use for which a medical device is intended according to the information provided by the manufacturer on the labelling, in the instructions for use (IFU), or in promotional materials. This may also be referred to as the Intended Use in some jurisdictions. Also see Indication of Use.

ISO 13485: An international standard that specifies requirements for a quality management system (QMS) specific to the medical devices industry.

Manufacturer: A legal entity that designs, produces, assembles, or labels a medical device with the intention of placing it on the market.

Post-Market Surveillance (PMS): The proactive collection and review of experiences and data related to a device after it has been released onto the market to ensure continued safety and performance.

Process Controls: The tools and methods to monitor and manage medical device manufacturing processes.

Process Verification: Uses process controls to check individual manufacturing steps and components against specifications.

Process Validation: Ensures that the entire manufacturing process, supported by process controls, reliably produces products meeting all requirements.

Quality: The degree to which a device consistently meets regulatory requirements and user expectations for safety, efficacy, reliability, and performance.

Quality Assurance (QA): The systematic activities implemented to ensure that devices consistently meet regulatory requirements and standards while meeting user needs and expectations.

Quality Controls: The measures and tests conducted on the final product or at the end of the production process to ensure it meets all specified quality standards and regulatory requirements.

Quality Management System (QMS): A formalised system that documents the structure, responsibilities, and procedures required to achieve effective quality management.

Regulation: The rules, laws, standards, and requirements set by regulatory authorities to ensure the safety, efficacy, and quality of devices intended for medical use.

Regulatory Authority: An official body overseeing and enforcing laws, regulations, and standards within a specific industry or sector to ensure compliance and protect public interests. Also known as a Regulatory Authority. Also see Competent Authority and Notified Body.

Risk Management (RM): The systematic application of management policies, procedures, and practices to the tasks of analysing, evaluating, controlling, and monitoring risk.

Standard: A document that provides guidance, requirements, or specifications established by regulatory bodies, industry organisations, or international consensus groups.

Standard Operating Procedures (SOPs): Detailed, written instructions to achieve uniformity in the performance of a specific function.

Supplier Management: Overseeing and controlling the relationships and activities with external suppliers to ensure the quality, reliability, and regulatory compliance of sourced materials and components.

Technical Documentation: All documents that demonstrate the design, manufacture, and performance of the device, essential for ensuring compliance with regulatory requirements. This is also known as the Technical File.